This sample summary for Gleason® No. 104 Generator was produced by CPC-BV4 Program.
Imperial Dimensions and machine settings are actual printouts from CPC-BV4. CPC-BV4 also produces summaries for No. 114 Machine.
Download the demo version from this website and try it out.
Coniflex Straight Bevel Gear Summary 12 x 97 T DP 10.0000 Date: 09/11/10
PA 20D 0M Adjusted Profile using Tilted Root Line Shaft Angle 90D 0M
----------------------------------------------------------------------------
STRAIGHT BEVEL GEAR SPECIFICATIONS: Set ID: 35903787
File Name: spu5441I.txt
Diametral Pitch 10.0000
Face Width 1.0000 Machine Loc: A-123
Working Depth 0.200 Type: No. 104
Whole Depth 0.219
Outer Cone Dist 4.8870 System: AGMA 208.02
STRAIGHT BEVEL GEAR DIMENSIONS:
Pinion Gear Pinion Gear
Teeth 12 97 P Apex To Crown 4.832 .5464
Addendum 0.146 0.054 Pitch Angle 7D 3M 82D 57M
Dedendum 0.073 0.165 Face Angle 8D 59M 83D 48M
Pitch Diameter 1.2000 9.7000 Root Angle 6D 12M 81D 1M
Circular Thick. 0.2028 0.1114 Tooth Angle 1D 30M 1D 21M
Dedendum Angle 0D 51M 1D 56M Chordal Addendum 0.155 0.054
Outside Diameter 1.490 9.713 Chordal Thick.(Max) 0.2008 0.1104
(Min) 0.1998 0.1094
CUTTER SPECS: Pinion Gear Backlash (Min-Max) 0.001 - 0.003
Cutter Spec. G104E 31T-B G104E 31T-C
Blade PA 22D 12M 21D 30M Pattern Length 0.475
Blade Pt Width 0.031 0.031 Profile Factor 0.0012
Finished Slot Widths:
Large End 0.055 0.068 Minimum PA (To avoid
Small End 0.028 0.039 undercut) 20D 21M
MACHINE SETTINGS: Pinion Gear
Cutter Cone Distance 4.186 4.186
Space Angle 0D 49M 0D 53M
Cutter Offset: Upper 0.564 0.564
Lower 0.564 0.564
Sliding Base 1.201 -DR 1.201 -DR
Machine Root Angle 3D 51M 78D 40M
Cradle Test Roll 20D 0M 20D 0M
Work Test Roll 160D 15M 19D 54M
Minimum Cradle Roll 10D 11M 22D 28M
Index Gears 75/72 X 90/50 40/80 X 45/97
Selection Gears G10E-479A G10E-479A
Nc/50 Nc/50
Roll Decimal Ratio 1.923034 1.930105
Ratio Roll Gears 71/46x76/61 79/55x86/64
DISCLAIMER: Every effort has been made to generate a complete and correct
machine setup. However, Community PC does not guarantee fitness of this setup
for any purpose to which the setup may be applied. Further, Community PC does
not assume liability, either in part or in whole, for any losses suffered by
user or user's agent that may result from application of this setup or from
any information contained herein.